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Sample Project Report

Soya Sauce Production Project Report and Business Plan

KVIC- REGP-Gramodyog Rojgar Yojana

                                                           Project Profile on Soya Sauce                                                      

 

Introduction

Soya bean is a leguminous crop and is rich in proteins. Many value-added products are made from it like milk, panner, cheese and sauce.Soya products are increasingly becoming popular especially amongst health-conscious people. Soya sauce is used as a taste enhancer as it has a typical bitter-sour and sweet taste as well as flavour.The preferred locations are Gujarat,MP,Mahashtra etc. But this note considers Maharashtra as the prospective location since market for the soy a sauce is consistently increasing in the State.Amravati district of Maharashtra cultivates substantial quantities of Soya beans with around 30,000 hectare area under this crop.Therefore location of the proposed plant

has to be selected carefully.

 

 

Process of Manufacture:The manufacturing process is simple. De-fatted soya flour is processed by using hydrolysis process.Flour and water alongwith other ingredients like salt, baking soda, vinegar, preservatives etc. are maked homogenously to form a semi-liquid or paste-type mixture and it is passed through filter sieves to remove impurities.This mixture is then taken to SS neutralisation tanks and kept for about 2 hours before packing.

 

 

 

 

 

 

 

1       Name of the Product :        Soya Sauce

 

2       Project Cost     :

a     Capital Expenditure

Land                                                   :                                                       Own

 

Workshe sq.mtrs                               150       Rs. Equipment                                         :             Rs. 180,000.00
155,000.00
SS tanks with filer sieves of 100 ltrs.capacity-2,SS  Collection and neutralisation tanks of 50 ltrs.-capacity-4,Bottle W ashing and Filling Machine-1, W eighing Scales-2.
Total Capital Expenditure                                Rs. b     Working Capital                                               Rs.

TOTAL PROJECT COST :                             Rs.

335,000.00
330,000.00
665,000.00

 

3       Estimated Annual Production Capacity:

(Rs. in 000)

 

Sr.No.

Particulars Capacity in tons Rate Total Value
1 Soya Sauce 68.00 2014.90
TOTAL 68.00 0.00 2014.90

 

4 Raw Material                                               : Rs. 1,465,000.00
5 Labels and Packing Material                  : Rs.  

70,000.00

6 Wages (2-Skilled &3- Unskilled)                   : Rs.  

138,000.00

7 Salaries MANAGER Rs.  

30,000.00

 

 

 

PAGE ( 2 )
8 Administrative Expenses : Rs. 120,000.00
9 Overheads : Rs.  

42,000.00

10 Miscellaneous Expenses : Rs.  

60,000.00

 

11

 

Depreciation

 

:

 

Rs.

 

                     24,500.00  

 

 

12 Insurance                                                    : Rs.                        3,350.00  
 

13

 

Interest (As per the PLR)

a.    C.E.Loan                                               :

 

 

Rs.

 

 

                     43,550.00  

 

b.     W.C.Loan                                             :

 

Rs.

 

                     42,900.00  

 

Total Interest

 

Rs.

 

                     86,450.00  

 

14

 

Working Capital Requirement                  : Fixed Cost

 

 

Rs.

 

 

                   256,900.00  

 

Variable Cost

 

Rs.

 

                1,757,900.00  

 

Requirement of WC per Cycle

 

Rs.

 

                   335,800.00  

 

15

 

Cost Analysis

 

 

 

 

 

 

 

 

 

 

Sr.No. Particulars Capacity Utilization(Rs in ‘000)
100% 60% 70% 80%
1 Fixed Cost 256.90 154.14 179.83 205.52
2 Variable Cost 1758.00 1054.80 1230.60 1406.40
3 Cost of Production 2014.90 1208.94 1410.43 1436.12
4 Projected Sales 2400.00 1440.00 1680.00 1920.00
5 Gross Surplus 385.10 231.06 269.57 308.08
6 Expected Net Surplus 361.00 207.00 245.00 284.00

 

Note :

 

  1. 1. All figures mentioned above are only indicative.
  2. 2. If the investment on Building is replaced by Rental then a.      Total Cost of Project will  be reduced.
  3. b. Profitability will be increased.
  4. Interest on C.E.will be reduced.

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