SOYA PANEER Plant Project Report, Making Tofu from Commercial Soy Milk

SOYA PANEER, Tofu, also known as bean curd is a food prepared by coagulating soy milk and then pressing the resulting curds into solid white blocks of varying softness; it can be silken, soft, firm, or extra firm. In this soya paneer plant project report you will get complete detail about starting a commercial soya paneer business with a bankable business plan and project report .

Beyond these broad categories, there are many varieties of tofu. Soya paneer Tofu is commonly called as Tofu.

While normal paneer is a dairy product, soya paneer manufacturers make use of soy milk to create this healthier version of paneer. The texture of tofu or soya paneer is very similar to that of cottage cheese or paneer.

It has a subtle flavor, so it can be used in savory and sweet dishes. It is often seasoned or marinated to suit the dish and its flavors, and due to its spongy texture it absorbs flavors well. “Tofu is a much healthier option than paneer.

100 grams of tofu has about 60-65 calories, while 100 grams of paneer may have about 260 calories. Iron content in tofu is more than that of paneer.

Both have sufficient amount of protein content.” Soybeans are crushed and ground into a milk like substance to form tofu.

This soy milk is used for making soya paneer in the similar manner.

The best part about soya paneer or tofu is that it is totally vegan, perfect for all the vegan people. This soya paneer is good for all the health-lovers. It is rich in a number of healthy items like iron, manganese, copper, selenium, phosphorous, and magnesium.

SOYA PANEER MARKET POTENTIAL:

The global SOYA PANEER MARKET POTENTIAL tofu market size was estimated at USD 2.31 billion in 2018 and is expected to expand at a CAGR of 5.2% from 2019 to 2025.

Rising preference for vegan diet in developed countries including the U.S. and Germany on account of an increasing number of campaigns aimed at reducing animal slaughter is expected to remain a key driving factor.

Tofu is considered as healthy and gluten-free food. Growing demand for tofu is its predominant usage as a high protein source and vegetarian alternative to meat and dairy products.

Tofu is incorporated in the preparation of a variety of foods such as burgers, hot dogs, sauces, ice creams, shakes, and desserts among others. Growing consumer preference for premium products is anticipated to significantly impact the demand for organic tofu. Soya Sauce Production Project Report and Business Plan 

Some of the popular product varieties include extra firm, firm, silken, sprouted super firm, and cubed super firm tofu among others.

Due to the outbreak of the coronavirus disease (COVID-19), there has been a rise in the demand for plant-based, protein-rich food products, such as tofu.

This is further supported by the shortage of meat products, which, in turn, is positively influencing the market growth.

The global tofu market grew at a CAGR of around 5% during 2014-2019. On the other hand, India Soy Products Market is projected to record a CAGR of 3.8% during the forecast period (2020-2025).

Yet another favorable aspect of soya paneer would be its price. As against the price of milk paneer which is in excess of Rs.280/- per kg; soya paneer price can be offered at half the price. This would be a major feature.

At the same time, it is still a new concept and soya paneer is gradually being accepted by the consumers. Hence adequate marketing efforts coupled with attractive commission to the middlemen shall have to be offered. Nearby semi-urban and urban locations should be targeted.

Soya Paneer Nutrition Benefits & Nutrients Value

Soya Paneer Nutrition Benefits as Tofu is low in calories, while containing a relatively large amount of protein. It is high in iron, and can have a high calcium or magnesium content depending on the coagulants (e.g. calcium chloride, calcium sulfate, magnesium sulfate) used in manufacturing.

It is rich in minerals like iron, copper, magnesium, manganese, phosphorus and selenium. Tofu has vitamin B1 and essential amino acids while paneer does not have both, people can make various soya paneer recipe to get the desired nutrition benefits of Tofu.

Soya Paneer Nutrition Nutritional values of (per 100g)

Protein13.80 g
Carbohydrate4.20 g
Sugar0.00 g
Fat5.00 g
Polysaturated Fat4.25 g
Saturated Fat0.75 g
Transfatty Acid0.00 g
Cholesterol0.00 g
Dietary fibre2.30 g
Crude Fibre0.60 g
Calcium310 mg
Iron10 mg

Soya Paneer Benefits & Uses

Promotes Weight Loss: One of the major reason why people opt for tofu over paneer is that it promotes weight loss. If you are also planning to lose your extra kilos, you should replace the dairy paneer with tofu. Majority of the people going to gyms or planning to get a leaner body look for soya paneer manufacturers to get high quality tofu and include it in their everyday life.

Prevents Risk Of Stroke: Another amazing health benefit of tofu is that it can help you secure yourself from getting a stroke attack. If you are consuming tofu regularly, there are very high chances that you may be safe from any type of cardiovascular disease. It can reduce the bad cholesterol level in the body along with decreasing the amount of triglycerides to protect you from stroke.

Helpful for Diabetic: If you are suffering from diabetes, tofu could be a super food for you. As tofu is known to be very low in fat and calories, one can include tofu in the diet without thinking twice. In fact, if a person, who is at the risk of getting Type-2 diabetes consumes at least 200 grams of tofu every day, he/she might have high chances of reducing this risk. Tofu should be a regular item on the everyday diet menu if you plan to reduce your risks of getting diabetes.

Rich in Protein: The biggest reason why one should have tofu is that it is rich in proteins. As tofu or soya paneer is made from soy milk, it is rich in protein content. This protein can be helpful in a number of ways like preventing ageing, keeping the skin’s elasticity intact, and much more.

Raw Material requirement

Raw Material requirement Following major raw materials are required for soya paneer manufacturing unit.

 1. Soya bean

2. Citric acid

Average raw material price of soya bean is Rs.4100-4500 per Quintal.  

It is presumed that 1 kg of Soyabean may yield 7-7.5 liters of Soymilk.

1 liter Soymilk can be converted into 180-200 Grams of Soya Paneer (Tofu).

So on an average 1 KG soybean will provide approx. 1.25-1.5 KG Soya paneer.

MANUFACTURING PROCESS

The initial stage involves the cleaning, sorting of the Soyabean followed by dehulling and soaking at room temperature. After soaking the weight of original soyabean becomes double, the split (dehulled beans) are ground in hot water in proportionate ratio and filtered to get milk.

The milk is then cooled & citric acid solution is added with slow stirring. Preparation of soy curd& then it is pressed in paneer making boxes to get final product & then cut into pieces of approx. desired size and put in cold water for another 30 minutes. Vacuum packed tofu should always be kept in the fridge and after unpacking, immersed in water

PROJECT COMPONENTS

Land
Land required 1500-2000 square feet approx.
Approximate rent for the same is Rs.25000-30000 per month.

SOYA PANEER Plant Project Report

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